The customer's factory is a production base located in Chashan Industrial Park, Dongguan City, Guangdong Province. It has 2 internationally advanced bread production lines and 4 cake production lines with a production capacity of up to 300 tons per day. The main raw materials required by this production base are 3 kinds of powder raw materials and 7 kinds of fluid raw materials, including extremely sensitive yeast solution and fresh egg liquid.
The material automation handling system planned, designed and installed by our company is responsible for all matters including receiving, storing, screening, filtering, conveying and metering of 10 kinds of raw materials. The system can also control the temperature of related materials and conduct statistics and analysis on the usage of each production line and the overall usage.
The food pneumatic conveying system can be divided into powder material processing module and fluid material processing module. The powder material processing module includes: 1 manual feeding station, 1 tanker feeding station, 3 outdoor large storage cylinders, 2 transfer cylinders, 7 weighing hoppers and 3 online screening machines, 2 positive pressure powder material pipelines, and 2 negative pressure powder material pipelines. The fluid material processing module includes: 3 outdoor fluid storage cylinders, 18 indoor fluid mixing storage cylinders, and 10 fluid pipelines.
This super-automatic processing system handles 3 kinds of powder raw materials and 7 kinds of fluid raw materials, accounting for 81.3% of the total material usage of the production base, and is equipped with 32 sets of CIP systems and constant temperature systems, including extremely sensitive yeast solutions and fresh egg liquid.
System flow chart:
